10 Chemistry and biochemistry of cheese and fermented milks 10.1 Introduction Cheese is a very varied group of dairy products, produced mainly in Europe, North and South America. Australia and New Zealand and to a lesser extent in North Africa and the Middle East, where it originated during the gricultural Revolution, 6000-8000 years ago. Cheese production and con sumption, which vary widely between countries and regions(Appendic DA and 10B), is increasing in traditional producing countries(2-4% pa for several years)and is spreading to new areas. On a global scale, 30% of all milk is used for cheese; the proportion is about 40% in North America and about 50% in the European Union Although traditional cheeses have a rather high fat content, they are rich sources of protein and in most cases of calcium and phosphorus and have anticarigenic properties; some typical compositional data are presented in Table 10. 1. Cheese is the classical example of a convenience food: it can be d as the main course in a meal, as a dessert or snack as a sandwich filler food ingredient or condiment. There are at least 1000 named cheese varieties, most of which have very limited production. The principal families are Cheddar, Dutch, Swiss and Pasta filata(e.g. Mozzarella), which together account for about 80% of total cheese production. All varieties can be classified into three superfamilies based on the method used to coagulate the milk, i. e. rennet coagulation (representing about 75% of total production ), isoelectric(acid)coagulati and a combination of heat and acid (which represents a very minor group) Production of cheese curd is essentially a concentration process in which the milkfat and casein are concentrated about tenfold while the whey proteins, lactose and soluble salts are removed in the whey. The acid coagulated and acid heat-coagulated cheeses are normally consumed fresh but the vast majority of rennet-coagulated cheeses are ripened(matured )for a period ranging from 3 weeks to more than 2 years, during which numerous microbiological, biochemical, chemical and physical changes occur, resulting in characteristic flavour, aroma and texture. the biochemistry of cheese ripening is very complex and is not yet completely understood
10 Chemistry and biochemistry of cheese and fermented milks 10.1 Introduction Cheese is a very varied group of dairy products, produced mainly in Europe, North and South America, Australia and New Zealand and to a lesser extent in North Africa and the Middle East, where it originated during the Agricultural Revolution, 6000-8000 years ago. Cheese production and consumption, which vary widely between countries and regions (Appendices 10A and lOB), is increasing in traditional producing countries (2-4% p.a. for several years) and is spreading to new areas. On a global scale, 30% of all milk is used for cheese; the proportion is about 40% in North America and about 50% in the European Union. Although traditional cheeses have a rather high fat content, they are rich sources of protein and in most cases of calcium and phosphorus and have anticarigenic properties; some typical compositional data are presented in Table 10.1. Cheese is the classical example of a convenience food: it can be used as the main course in a meal, as a dessert or snack, as a sandwich filler, food ingredient or condiment. There are at least 1000 named cheese varieties, most of which have very limited production. The principal families are Cheddar, Dutch, Swiss and Pasta filata (e.g. Mozzarella), which together account for about 80% of total cheese production. All varieties can be classified into three superfamilies based on the method used to coagulate the milk, i.e. rennet coagulation (representing about 75% of total production), isoelectric (acid) coagulation and a combination of heat and acid (which represents a very minor group). Production of cheese curd is essentially a concentration process in which the milkfat and casein are concentrated about tenfold while the whey proteins, lactose and soluble salts are removed in the whey. The acidcoagulated and acid/heat-coagulated cheeses are normally consumed fresh but the vast majority of rennet-coagulated cheeses are ripened (matured) for a period ranging from 3 weeks to more than 2 years, during which numerous microbiological, biochemical, chemical and physical changes occur, resulting in characteristic flavour, aroma and texture. The biochemistry of cheese ripening is very complex and is not yet completely understood
DAIRY CHEMISTRY AND BIOCHEMISTRY Table 10.1 Composition of selected cheeses(per 100 g) 486 k35 34.4 Cheshire 314 Danish blue 35.7 Feta 50 907131 Ricotta Roquefort 86 35.5 1701 10.2 Rennet-coagulated cheeses The production of rennet-coagulated cheeses can, for convenience, be divided into two phases: (1)conversion of milk to curds and(2)ripening of 10.2.1 Preparation and treatment of cheesemilk The milk for most cheese varieties is subjected to one or more pre- treatments(Table 10.2). The concentrations of fat and casein and the ratio of these components are two very important parameters affecting cheese quality. While the concentrations of these components in cheese are deter mined and controlled by the manufacturing protocol, their ratio is by adjusting the composition of the cheesemilk. This is usually adjusting the fat content by blending whole and skimmed milk in tions needed to give the desired fat: casein ratio in the finished cheese, e 0:0.7 for Cheddar or Gouda. It should be remembered that about 10% of the fat in milk is lost in the whey while only about 5% of the casein is lost (unavoidably, see section 10.2.2) With the recent commercial availability of ultrafiltration, it has become possible to increase the concentration of casein, thus levelling out seasonal variations in milk composition and consequently in gel characteristics and
380 DAIRY CHEMISTRY AND BIOCHEMISTRY Table 10.1 Composition of selected cheeses (per 100 g) Water Protein Fat Cholesterol Energy Cheese type (9) (g) (g) (mg) (kJ) Brie Caerphilly Camern bert Cheddar Cheshire Cottage Cream cheese Danish blue Edam Emmental Feta Fromage frais Gouda Gruyere Mozzarella Parmesan Ricotta Roquefort Stilton 48.6 41.8 50.7 36.0 40.6 79.1 45.5 45.3 43.8 35.7 56.5 77.9 40.1 35.0 49.8 18.4 72.1 41.3 38.6 19.3 23.2 20.9 25.5 24.0 13.8 3.1 20.1 26.0 28.7 15.6 6.8 24.0 21.2 25.1 39.4 9.4 19.7 22.7 26.9 31.3 23.1 34.4 31.4 3.9 47.4 29.6 25.4 29.7 20.2 7.1 31.0 33.3 21.0 32.1 11.0 32.9 35.5 100 90 15 100 90 13 95 75 80 90 70 25 100 100 65 100 50 90 105 1323 1554 1232 1708 1571 413 1807 1437 1382 1587 1037 469 1555 1695 1204 1880 599 1552 1701 10.2 Rennet-coagulated cheeses The production of rennet-coagulated cheeses can, for convenience, be divided into two phases: (1) conversion of milk to curds and (2) ripening of the curds. 10.2.1 Preparation and treatment of cheesemilk The milk for most cheese varieties is subjected to one or more pretreatments (Table 10.2). The concentrations of fat and casein and the ratio of these components are two very important parameters affecting cheese quality. While the concentrations of these components in cheese are determined and controlled by the manufacturing protocol, their ratio is regulated by adjusting the composition of the cheesemilk. This is usually done by adjusting the fat content by blending whole and skimmed milk in proportions needed to give the desired fat : casein ratio in the finished cheese, e.g. 1.0:0.7 for Cheddar or Gouda. It should be remembered that about 10% of the fat in milk is lost in the whey while only about 5% of the casein is lost (unavoidably, see section 10.2.2). With the recent commercial availability of ultrafiltration, it has become possible to increase the concentration of casein, thus levelling out seasonal variations in milk composition and consequently in gel characteristics and
CHEMISTRY AND BIOCHEMISTRY OF CHEESE AND FERMENTED MILKS 381 Table 10.2 Pre-treatment of cheese milk Standardization of fat: protein ratio Addition of ski Removal of some fat Addition of ultrafiltration retentate Addition of CaCI Adjustment of pH (e.g. by gluconic acid-8-lactone) ization(eg.72C×15s) Microfiltration cheese quality. The capacity of a given plant is also increased by pre concentrating milk by ultrafiltration The pH and the concentration of calcium in milk also vary, with consequential effects on the properties of renneted milk gels. The addition of CaCI, to cheesemilk (0.02%)is widely practised and adjustment and standardization of milk pH by using the acidogen, gluconic acid-d-lactone (GDL), is recommended and commercially practised on a limited scale Although raw milk is still widely used for cheese manufacture, e.g Parmigiano-Reggiano(Italy ) Emmental(Switzerland), Comte and Beaufort (France)and many less well known varieties, both on a factory and farmhouse scale, most Cheddar and Dutch-type cheeses are produced from pasteurized milk(HTST; c. 72"C x 15s). Pasteurization is used primarily to kill pathogenic and spoilage bacteria. However, desirable indigenous bac teria are also killed by pasteurization and it is generally agreed that cheese made from pasteurized milk ripens more slowly and develops a less intense flavour than raw milk cheese, apparently because certain, as yet unidentified, indigenous bacteria are absent. At present, some countries rec quire tha heese milk should be pasteurized or the cheese aged for at least 60 days (during which time pathogenic bacteria die off). a global requirement for pasteurization of cheesemilk has been recommended but would create restrictions for international trade in cheese, especially for many of those with 'Appellation d'Origine Protegee' status. Research is under way to identify the important indigenous microorganisms in raw milk cheese for use as inoculants for pasteurized milk. While recognizing that pasteurization is very important in ensuring safe cheese, pH (below about 5.2)and water activity(aw, which is controlled by addition of Nacl)are also critical safety hurdles Milk may be thermized (c. 65C x 15s)on receipt at the factory to reduce bacterial load, especially psychrotrophs, which are heat labile. Since thermization does not kill pathogens, thermized milk is usually fully pasteurized before cheesemaking
CHEMISTRY AND BIOCHEMISTRY OF CHEESE AND FERMENTED MILKS 381 Table 10.2 Pre-treatment of cheese milk Standardization of fat: protein ratio Addition of skim milk Removal of some fat Addition of ultrafiltration retentate Addition of CaCI, Adjustment of pH (e.g. by gluconic acid-6-lactone) Removal or killing of contaminating bacteria Thermization (e.g. 65°C x 15 s) Pasteurization (e.g. 72°C x 15 s) Bactofugation Microfiltration cheese quality. The capacity of a given plant is also increased by preconcentrating milk by ultrafiltration. The pH and the concentration of calcium in milk also vary, with consequential effects on the properties of renneted milk gels. The addition of CaCl, to cheesemilk (0.02%) is widely practised and adjustment and standardization of milk pH by using the acidogen, gluconic acid-d-lactone (GDL), is recommended and commercially practised on a limited scale. Although raw milk is still widely used for cheese manufacture, e.g. Parmigiano-Reggiano (Italy), Emmental (Switzerland), Comte and Beaufort (France) and many less well known varieties, both on a factory and farmhouse scale, most Cheddar and Dutch-type cheeses are produced from pasteurized milk (HTST; c. 72°C x 15 s). Pasteurization is used primarily to kill pathogenic and spoilage bacteria. However, desirable indigenous bacteria are also killed by pasteurization and it is generally agreed that cheese made from pasteurized milk ripens more slowly and develops a less intense flavour than raw milk cheese, apparently because certain, as yet unidentified, indigenous bacteria are absent. At present, some countries require that all cheese milk should be pasteurized or the cheese aged for at least 60days (during which time pathogenic bacteria die off). A global requirement for pasteurization of cheesemilk has been recommended but would create restrictions for international trade in cheese, especially for many of those with ‘Appellation d’Origine Protegee’ status. Research is under way to identify the important indigenous microorganisms in raw milk cheese for use as inoculants for pasteurized milk. While recognizing that pasteurization is very important in ensuring safe cheese, pH (below about 5.2) and water activity (aw, which is controlled by addition of NaCl) are also critical safety hurdles. Milk may be thermized (c. 65°C x 15s) on receipt at the factory to reduce bacterial load, especially psychrotrophs, which are heat labile. Since thermization does not kill pathogens, thermized milk is usually fully pasteurized before cheesemaking
DAIRY CHEMISTRY AND BIOCHEMISTRY Clostridium tyrobutyricum(an anaerobic spore-former) causes late gas blowing(through the production of H, and CO,)and off-flavours(butanoic acid) in many hard ripened cheeses: Cheddar-type cheeses are major exceptions. Contamination of cheese milk with clostridial spores can be avoided or kept to a very low level by good hygienic practices(soil and silage are the principal sources of clostridia) but they are usually prevented from growing through the use of sodium nitrate(naNO,)or, less frequently, lysozyme, and or removed by bactofugation(centrifugation) or microfiltra 10.2.2 Conversion of milk to cheese curd Typically, five steps, or groups of steps, are involved in the conversion of milk to cheese curd: coagulation, acidification, syneresis(expulsion of whey) moulding/ shaping and salting. These steps, which partly overlap, enable the cheesemaker to control the composition of cheese, which, in turn, has a major influence on cheese ripening and quality Enzymatic coagulation of milk. The enzymatic coagulation of milk involves modification of the casein micelles via limited proteolysis by selected proteinases, called rennets, followed by calcium-induced aggregation of the rennet-altered micelles: Rennet Casein Para-casein+ Macropept Ca2·,-30C If present, the fat globules are occluded in the gel but do not participate in the formation of a gel matrix As discussed in Chapter 4, the casein micelles are stabilized by K-casein hich represents 12-15% of the total casein and is located mainly on the rface of the micelles such that its hydrophobic N-terminal region reacts hydrophobically with the calcium-sensitive hydrophilic C-terminal region protrudes into the surrounding aqueous environment, stabilizing the micelles by a negative surface charge and steric stabilization c Following its isolation in 1956, it was found that K-casein is the only sein hydrolysed during the rennet coagulation of milk and that it was hydrolysed specifically at the Phe1os-Met1os bond, producing para-K casein(K-CN fl-105)and macropeptides(f106-169: also called glycomac ropeptides since they contain most or all of the sugar groups attached K-casein)(Figure 10.1). The hydrophilic macropeptides diffuse into the surrounding medium while the para-k-casein remains attached to the
382 DAIRY CHEMISTRY AND BIOCHEMISTRY Clostridium tyrobutyricum (an anaerobic spore-former) causes late gas blowing (through the production of H, and CO,) and off-flavours (butanoic acid) in many hard ripened cheeses; Cheddar-type cheeses are major exceptions. Contamination of cheese milk with clostridial spores can be avoided or kept to a very low level by good hygienic practices (soil and silage are the principal sources of clostridia) but they are usually prevented from growing through the use of sodium nitrate (NaNO,) or, less frequently, lysozyme, and/or removed by bactofugation (centrifugation) or microfiltration. 10.2.2 Typically, five steps, or groups of steps, are involved in the conversion of milk to cheese curd: coagulation, acidification, syneresis (expulsion of whey), moulding/shaping and salting. These steps, which partly overlap, enable the cheesemaker to control the composition of cheese, which, in turn, has a major influence on cheese ripening and quality. Conversion of milk to cheese curd Enzymatic coagulation of milk. The enzymatic coagulation of milk involves modification of the casein micelles via limited proteolysis by selected proteinases, called rennets, followed by calcium-induced aggregation of the rennet-altered micelles: Casein Rennet ____.* Para-casein + Macropeptides Ca?', - 30°C Gel If present, the fat globules are occluded in the gel but do not participate in the formation of a gel matrix. As discussed in Chapter 4, the casein micelles are stabilized by ti-casein, which represents 12-15% of the total casein and is located mainly on the surface of the micelles such that its hydrophobic N-terminal region reacts hydrophobically with the calcium-sensitive clsl-, cts2- and 0-caseins while its hydrophilic C-terminal region protrudes into the surrounding aqueous environment, stabilizing the micelles by a negative surface charge and steric stabilization. Following its isolation in 1956, it was found that ti-casein is the only casein hydrolysed during the rennet coagulation of milk and that it was hydrolysed specifically at the Phe,,,-Met,,, bond, producing para-lccasein (K-CN fl- 105) and macropeptides (f106- 169; also called glycomacropeptides since they contain most or all of the sugar groups attached to ti-casein) (Figure 10.1). The hydrophilic macropeptides diffuse into the surrounding medium while the para-#-casein remains attached to the
CHEMISTRY AND BIOCHEMISTRY OF CHEESE AND FERMENTED MILKS 383 yro Glu-Glu-GIn-Asn-Gln-Glu-GIn-Pro-lle-Arg-Cys-Glu-Lys-Asp-Glu-Arg-Phe-Phe-Ser-Asp Lys-lle-Ala-Lys-Tyr-lle-Pro-lle-GIn-Tyr-Val-Leu-Ser-Arg-Tyr-Pro-Ser-Tyr-Gly-Lew Asn-Tyr-Tyr-GIn-GIn-Lys-Pro-Val-Ala-Leu-nle-Asn-Asn-GIn-Phe-Leu-Pro-Tyr-Pro-Tyr Tyr-Ala-Lys-Pro-Ala-Ala-Val-Arg-Ser-Pro-Ala-GIn-lle-Leu-GIn-Trp-GIn-Val-Leu-Ser- sn-Thr-Val-Pro-Ala-Lys-Ser-Cys-GIn-Ala-GIn-Pro-Thr-Thr-Met-Ala-Arg- His-Pro His Met-Ala-lle-Pro-Pro-Lys-Lys-Asn-GIn-Asp-Lys-Thr-Glu-lle-Pro- lle (variant B) Thr-Ile-Asn-Thr-lle-Ala-Ser-Gly-Glu-Pro-Thr- Ser-Thr-Pro-Thr--Glu-Ala-Val-Glu Thr (Variant A) Set Thr-val- Ala- Th-Leu-G u Ala serp ro) - vAle lu--.- lu- pe. sn. Asp(Variant A) Thr- Val-GIn. Val- Thr-Ser-Thr-Ala- val.OH Figure 10.1 Amino acid sequence of k-casein, showing the principal chymosin cleavage site (1) ligosaccharides are attached at some or all of the threonine residues shown micelle core(the macropeptides represent c. 30% of K-casein, i.e. 4-5% of total casein; this unavoidable loss must be considered when calculating the ield of cheese). Removal of the macropeptides from the surface of the casein micelles reduces their zeta potential from about -20 to mv and removes the steric stabilizing layer. The proteolysis of k-casein is referred to as the primary(first) phase of rennet-coagulation. When about 85% of the total K-casein in milk has been hydrolysed, the colloidal stability of the micelles is reduced to such an extent that they coagulate at temperatures greater than about 20C (c. 30 C is used in heesemaking), an event referred to as the secondary phase of rennet coagulation. Calcium ions are essential for the coagulation of rennet-altered micelles (although the binding of Ca- by casein is not affected by renneting The Phe,os-Met1o6 bond of K-casein is several orders of magnitude more sensitive to rennets than any other bond in the casein system. The reason(s) or this unique sensitivity has not been fully established but work on synthetic peptides that mimic the sequence of k-casein around this bond has provided valuable information. The Phe and Met residues themselves are not essential, e.g. both Phe1os and Met10 can be replaced or modified without drastically changing the sensitivity of the bond -in human, porcine and rodent K-caseins, Met,os is replaced by lle or Leu, and the proteinase Cryphonectria parasitica (section 10.2.2.2), hydrolyses the bond 4-Phe,os rather than Phe1os-Met106. The smallest K-casein-like pept
CHEMISTRY AND BIOCHEMISTRY OF CHEESE AND FERMENTED MILKS 383 1 Fyro Glu-Glu-Gln-Asn-Gln-Glu-GIn-Pro-Ile-Arg-Cys-GIu-Lys-Asp-GIu-Arg-Phe-Phe-Ser-Asp- 21 Lys-Ile-Ala-Lys-Tyr-lle-Pro-lle-GIn-Tyr-Val-Leu-Ser-Arg-Tyr-Pro-Ser-Tyr-Gly-Leu- 41 Asn-Tyr-Tyr-Gln-Gln-Lys-Pro-Val-Ala-Leu-Ile-Asn-Asn-Gln-Phe-Leu-Pro-Tyr-Pro-Tyr- 61 Tyr-AIa-Lys-Pro-Ala-Ala-Val-Arg-Ser-Pto-Ala-G1n-lle-Leu-Gln-Trp-GIn-Val-Leu-Ser- 81 Asn-Thr-Val-Pro-Ala-L ys-Ser-Cys-G1 n-Ala-Gln-Pro-Thr-Thr-Met-Ala-Arg-His-Pro-His- 101 105 106 Pro-His-Leu-Ser-Ph~et-Ala-lle-Pro-Pro-Lys-Ly~-Asn-Gln-As~-~ys-~r-Glu-IIe-Pro- 121 Ile (Variant B) Thr-He-Asn-Thr-Ile-Ala-Ser-Gly-Glu-Pro-Thr- Ser-Thr -Pro-Thr - -Glu-Ala-Val-GluThr (Variant A) 141 Ala (Variant 8) Ser-Thr -Val-Ala-Thr-Leu-Glu- -SerP - Pro-Glu-Val-lle-Glu-Ser-Pro-Pro-G1u-Ile-AsnAsp (Variant A) 161 169 Thr-Val-GIn-Val-Thr-Ser-Thr-Ala-Val.OH Figure 10.1 Amino acid sequence of K-casein, showing the principal chymosin cleavage site (I); oligosaccharides are attached at some or all of the threonine residues shown in italics. micelle core (the macropeptides represent c. 30% of Ic-casein, i.e. 4-5% of total casein; this unavoidable loss must be considered when calculating the yield of cheese). Removal of the macropeptides from the surface of the casein micelles reduces their zeta potential from about -20 to -1OmV and removes the steric stabilizing layer. The proteolysis of ic-casein is referred to as the primary (first) phase of rennet-coagulation. When about 85% of the total ic-casein in milk has been hydrolysed, the collojdal stability of the micelles is reduced to such an extent that they coagulate at temperatures greater than about 20°C (c. 30°C is used in cheesemaking), an event referred to as the secondary phase of rennet coagulation. Calcium ions are essential for the coagulation of rennet-altered micelles (although the binding of Ca2+ by casein is not affected by renneting). The Phe,,,-Met,,, bond of ic-casein is several orders of magnitude more sensitive to rennets than any other bond in the casein system. The reason(s) for this unique sensitivity has not been fully established but work on synthetic peptides that mimic the sequence of Ic-casein around this bond has provided valuable information. The Phe and Met residues themselves are not essential, e.g. both Phe,,, and Met,,, can be replaced or modified without drastically changing the sensitivity of the bond - in human, porcine and rodent Ic-caseins, Met,,, is replaced by Ile or Leu, and the proteinase from Cryphonectria parasitica (section 10.2.2.2), hydrolyses the bond Ser,,,-Phe,,, rather than Phe,,,-Met,,,. The smallest Ic-casein-like pept-