D-M-E Master nit Die MUD Quick-Change TM Mold frames Inserts for H a double H-style HAAFE D-M-E
D-M-E Master Unit Die Quick-Change™ Mold Frames & Inserts for H & Double H-Style hframe_v23 7/25/05 3:01 PM Page 1
Table of Contents rame H Frame Ordering Information HF 3 Insert Mold Ordering Information HF 3 Quick-Change H Frame Features, Options and Applications HF 4 Companion Insert Mold Features, Options and Applications 07/07 Quick-Change HF Companion Insert Molds (3. 25 x 3. 15) HF 6 08/09 Quick-Change HF Companion Insert Molds(5.0 x 3.5) HF 7 10/12 Quick-Change HF Companion Insert Molds (5.0 x 5.0) HF 8 10/18 Quick-Change HF Companion Insert Molds (5.0 x 8.0) 11/14 Quick-Change HF Companion Insert Molds (6.0 x 6.0) HF 10 11/18 Quick-Change HF Companion Insert Molds (6.0 x 8.0) HF 11 12/11 Quick-Change HF Companion Insert Molds (7.0 x 4.5) HF 12 12/13 Quick-Change HF Companion Insert Molds (7.0 x 5.5) HF 13 12/15 Quick-Change HF Companion Insert Molds(7.0 x 6.5) 12/19 Quick-Change HF Companion Insert Molds (7.0 x 8.5) 13/13 Quick-Change HF Companion Insert Molds (8.0 x 5.5) HF 16 13/15 Quick-Change HF Companion Insert Molds (8.0 x 6.5) HF 17 13/17 Quick-Change HF Companion Insert Molds(8.0 x 7.5) 13/19 Quick-Change HF Companion Insert Molds (8.0 x 8.5) 13/23 Quick-Change HF Companion Insert Molds (8.0 x 10.5) 14/15 Quick-Change HF Companion Insert Molds (9.0 x 6.5) HF 21 14/17 Quick-Change HF Companion Insert Molds (9.0 x 7.5) HF 22 14/19 Quick-Change HF Companion Insert Molds (9.0 x 8.5) 14/21 Quick-Change HF Companion Insert Molds (9.0 x 9.5) 14/25 Quick-Change HF Companion Insert Molds (9.0 x 11.5) 15/15 Quick-Change HF Companion Insert Molds (10.0 x 6.5) HF 26 15/17 Quick-Change HF Companion Insert Molds (10.0 x 7.5) HF 27 15/19 Quick-Change HF Companion Insert Molds (10.0 x 8.5) 15/21 Quick-Change HF Companion Insert Molds (10.0 x 9.5) 15/25 Quick-Change HF Companion Insert Molds (10.0 x 11.5) HF 30 17/19 Quick-Change HF Companion Insert Molds (11.0 x 8.5) 17/26 Quick-Change HF Companion Insert Molds (11.0 x 12.0) HF 32 18/22 Quick-Change HF Companion Insert Molds (12.0 x 10.0 18/26 Quick-Change HF Companion Insert Molds (12.0 x 12.0) 18/30 Quick-Change HF Companion Insert Molds (12.0 x 14.0) HF 35 Insert Mold Pillar Post For H and Double h frames HF 36 Double H Frame Double H Frame Ordering Information... Insert Mold Ordering Information Quick-Change TM H Frame Features, Options and Applications DF 38 Companion Insert Mold Features, Options and Applications DF 39 12/08 Quick-Change DF Companion Insert Molds(3. 25 x 3. 15) 40 16/09 Quick-Change DF Companion Insert Molds (5.0 x 3.5) 16/12 Quick-Change DF Companion Insert Molds (5.0 x 5.0) 16/18 Quick-Change DF Companion Insert Molds (5.0 x 8.0) DE 43 20/14 Quick-Change DF Companion Insert Molds (6.0 x 6.0) DF 44 22/19 Quick-Change DF Companion Insert Molds (7.0 x 8.5) 24/23 Quick-Change DF Companion Insert Molds(8.0 x 10.5) E Frame E" Style Mold Frame Companion Insert Molds MASTER U.S.800-626-6653 UNIT DE Canada 800-387-6600- Europe 32-15-215011
U.S. 800-626-6653 ■ www.dme.net Canada 800-387-6600 ■ Europe 32-15-215011 HF 2 Table of Contents H Frame Ordering Information................................................................................................................HF 3 Insert Mold Ordering Information.........................................................................................................HF 3 Quick-Change™ H Frame Features, Options and Applications ..............................................HF 4 Companion Insert Mold Features, Options and Applications .................................................HF 5 07/07 Quick-Change HF Companion Insert Molds (3.25 x 3.15) .................................................. HF 6 08/09 Quick-Change HF Companion Insert Molds (5.0 x 3.5) ...................................................... HF 7 10/12 Quick-Change HF Companion Insert Molds (5.0 x 5.0) ...................................................... HF 8 10/18 Quick-Change HF Companion Insert Molds (5.0 x 8.0) ...................................................... HF 9 11/14 Quick-Change HF Companion Insert Molds (6.0 x 6.0) .................................................... HF 10 11/18 Quick-Change HF Companion Insert Molds (6.0 x 8.0) .................................................... HF 11 12/11 Quick-Change HF Companion Insert Molds (7.0 x 4.5) .................................................... HF 12 12/13 Quick-Change HF Companion Insert Molds (7.0 x 5.5) .................................................... HF 13 12/15 Quick-Change HF Companion Insert Molds (7.0 x 6.5) .................................................... HF 14 12/19 Quick-Change HF Companion Insert Molds (7.0 x 8.5) .................................................... HF 15 13/13 Quick-Change HF Companion Insert Molds (8.0 x 5.5) .................................................... HF 16 13/15 Quick-Change HF Companion Insert Molds (8.0 x 6.5) .................................................... HF 17 13/17 Quick-Change HF Companion Insert Molds (8.0 x 7.5) .................................................... HF 18 13/19 Quick-Change HF Companion Insert Molds (8.0 x 8.5) .................................................... HF 19 13/23 Quick-Change HF Companion Insert Molds (8.0 x 10.5) .................................................. HF 20 14/15 Quick-Change HF Companion Insert Molds (9.0 x 6.5) .................................................... HF 21 14/17 Quick-Change HF Companion Insert Molds (9.0 x 7.5) .................................................... HF 22 14/19 Quick-Change HF Companion Insert Molds (9.0 x 8.5) .................................................... HF 23 14/21 Quick-Change HF Companion Insert Molds (9.0 x 9.5) .................................................... HF 24 14/25 Quick-Change HF Companion Insert Molds (9.0 x 11.5) .................................................. HF 25 15/15 Quick-Change HF Companion Insert Molds (10.0 x 6.5) .................................................. HF 26 15/17 Quick-Change HF Companion Insert Molds (10.0 x 7.5) .................................................. HF 27 15/19 Quick-Change HF Companion Insert Molds (10.0 x 8.5) .................................................. HF 28 15/21 Quick-Change HF Companion Insert Molds (10.0 x 9.5) .................................................. HF 29 15/25 Quick-Change HF Companion Insert Molds (10.0 x 11.5) ................................................ HF 30 17/19 Quick-Change HF Companion Insert Molds (11.0 x 8.5) .................................................. HF 31 17/26 Quick-Change HF Companion Insert Molds (11.0 x 12.0) ................................................ HF 32 18/22 Quick-Change HF Companion Insert Molds (12.0 x 10.0) ................................................ HF 33 18/26 Quick-Change HF Companion Insert Molds (12.0 x 12.0) ................................................ HF 34 18/30 Quick-Change HF Companion Insert Molds (12.0 x 14.0) ................................................ HF 35 Insert Mold Pillar Post For H and Double H Frames................................................................. HF 36 Double H Frame Ordering Information.............................................................................................DF 37 Insert Mold Ordering Information.......................................................................................................DF 37 Quick-Change™ H Frame Features, Options and Applications ............................................DF 38 Companion Insert Mold Features, Options and Applications ...............................................DF 39 12/08 Quick-Change DF Companion Insert Molds (3.25 x 3.15) ................................................ DF 40 16/09 Quick-Change DF Companion Insert Molds (5.0 x 3.5) .................................................... DF 41 16/12 Quick-Change DF Companion Insert Molds (5.0 x 5.0) .................................................... DF 42 16/18 Quick-Change DF Companion Insert Molds (5.0 x 8.0) .................................................... DF 43 20/14 Quick-Change DF Companion Insert Molds (6.0 x 6.0) .................................................... DF 44 22/19 Quick-Change DF Companion Insert Molds (7.0 x 8.5) .................................................... DF 45 24/23 Quick-Change DF Companion Insert Molds (8.0 x 10.5) .................................................. DF 46 "E" Style Mold Frame Companion Insert Molds....................................................................... EF 47 H Frame Double H Frame E Frame hframe_v23 7/25/05 3:01 PM Page 2
HF 3 Frame Ordering Information Item Number and description (see tables on respective page) S" diameter of locating ring supplied standard (see illustrations on respective page Sprue specification"R"spherical radius of sprue bushing furnished 1/2 or 3/4 unless otherwise shown 0"small diameter of sprue bushing orifice furnished 5/32, 7/32, 9/32or 11/32 unless otherwise shown Optional locating rings available on request Knockout hole location standard as shown(others optional) Runner size and description STANDARD SOLID INSERT MOLD Cutouts in master ejector plate for insert mold pillar posts standard as shown spective page Clamp slots standard unless otherwise shown on respective page Mounting holes optional unless shown on respective page Frames standard in prehard steel with hardened steel center section prehard stainless and other steel grades available (quotation on request) Insert Mold Ordering Information STANDARD LAMINATED Item number and description (see tables on respective page INSERT MOLD Steel grades-1020, 4130 prehard, P-20 prehard and H-13: 420 stainless H-13 and other tool steel insert molds supplied 010 oversize on outside dimensions. .010-.013 oversize on thickness and 025-.035 undersize in the pin and bushing holes for machining after required heat treating A" and"B"dimensions supplied .004-.007 oversize unless NOTE: The" A" and"B" dimensions for insert mold must match those of the E-STYLE LAMINATED INSERT MOLD U.S.80o-626-6653m dme. net MASTER Canada800-387-6600 Europe32-15-215011 UNIT DE
U.S. 800-626-6653 ■ www.dme.net Canada 800-387-6600 ■ Europe 32-15-215011 HF 3 Frame Ordering Information • Item Number and description (see tables on respective page) • “S” diameter of locating ring supplied standard (see illustrations on respective page) • Sprue specification “R” spherical radius of sprue bushing furnished 1/2" or 3/4" unless otherwise shown • “O” small diameter of sprue bushing orifice furnished 5/32", 7/32", 9/32"or 11/32", unless otherwise shown • Optional locating rings available on request • Knockout hole location standard as shown (others optional) • Runner size and description • Cutouts in master ejector plate for insert mold pillar posts standard as shown on respective page • Clamp slots standard unless otherwise shown on respective page • Mounting holes optional unless shown on respective page • Additional ejection height available (quotation on request) • Frames standard in prehard steel with hardened steel center section; prehard stainless and other steel grades available (quotation on request) Insert Mold Ordering Information • Item number and description (see tables on respective page) • Steel grades – 1020, 4130 prehard, P-20 prehard and H-13: 420 stainless and other grades on request • H-13 and other tool steel insert molds supplied .010 oversize on outside dimensions, .010 – .013 oversize on thickness, and .025 – .035 undersize in the pin and bushing holes for machining after required heat treating • “A” and “B” dimensions supplied .004 – .007 oversize unless otherwise specified NOTE: The “A” and “B” dimensions for insert mold must match those of the companion H frame. STANDARD SOLID INSERT MOLD STANDARD LAMINATED INSERT MOLD E-STYLE LAMINATED INSERT MOLD hframe_v23 7/25/05 3:02 PM Page 3
Quick-Change H frame features and applications This MUD Quick-Change frame series features a center runner bar for simultaneous molding with two standard-style companion insert molds The series offers cost reduction benefits and time-saving advantages similar Quick-Change to the U frame series. It also provides comparable design flexibility. H frame options The two companion insert molds for H frames can be changed independently Spring-loaded master ejector plates and individually. a dummy insert is supplied for single insert mold production Interlocking ejector rails This results in exceptional versatility for tailoring schedules to virtually all inventory requirements including just-in-time delivery Additional height on ejector rails Early return on ejector system H frames also offer special advantages for high volume production. Two insert Special knockout hole locations molds permit doubling quantities for each molding cycle. Also, there is virtually no need to interrupt production for maintenance or repair since inexpensive Runner shutoffs backup insert molds can be quickly installed Choice of runner configuration H frames are supplied with hardened center runner bars and replaceable Frame spacer bars sprue puller pin assemblies. Each frame includes a locking locating ring and an integral master ejector plate with cutouts to allow installation of insert mold Additional retainer slot pillar posts. The master ejector plate is also supplied with positive aligning guide and spacer plate posts, bushings and grease fittings for a guided ejector system Extended loading rails Options include interlocking ejector rails to lock the insert mold's ejector system Water lines for center sections to the master ejector plate. The master ejector plate can be spring loaded for Water lines for rails and plates returning the insert mold s ejector system. It can also be tied to the machi nydraulic knockout system for stroking the insert molds ejector assembly. Machining for cartridge heaters Manifold for hot runner operation Other options include water lines in the center bar or other locations, insulation boards, runner shutoffs and hot sprue bushings. Frame spacer bars to accom- modate shorter, more economical companion insert molds are available for Armorclad plating frames designed for longer sizes. Additional retainer slots and a spacer Electroless nickel plating plate in the frame's cavity half allow the frame to accept insert molds with different thicknesses Armorclad" is a registered trademark of Armorclad Inc Quick-Change Hot Runner Molding NOTE: Specifications subject to change All of the advantages of the MUD Quick-Change Concept can be added to a without prior notice hot runner molding system with the addition of a manifold to the h frame. Both the frame and the hot runner system remain in the molding machine. Only the insert molds are changed to produce new parts, just as in other Quick-Change applications. This means faster changeovers, lower tooling costs and greater scheduling flexibility for hot runner molding Steel specifications: Standard frames are produced in prehard steel (285-325 Brinell) with hardened center sections. frames are also available in prehard stainless, 420 stainless, H-13 and other grades on request. Armorclad* Number One can be speci Armorclad" is a registered trademark of Armorclad, In MASTER U.S.800-626-6653 UNIT DE Canada 800-387-6600- Europe 32-15-215011
U.S. 800-626-6653 ■ www.dme.net Canada 800-387-6600 ■ Europe 32-15-215011 HF 4 Quick-Change H frame features and applications This MUD® Quick-Change frame series features a center runner bar for simultaneous molding with two standard-style companion insert molds. The series offers cost reduction benefits and time-saving advantages similar to the U frame series. It also provides comparable design flexibility. The two companion insert molds for H frames can be changed independently and individually. A dummy insert is supplied for single insert mold production. This results in exceptional versatility for tailoring schedules to virtually all inventory requirements including just-in-time delivery. H frames also offer special advantages for high volume production. Two insert molds permit doubling quantities for each molding cycle. Also, there is virtually no need to interrupt production for maintenance or repair since inexpensive backup insert molds can be quickly installed. H frames are supplied with hardened center runner bars and replaceable sprue puller pin assemblies. Each frame includes a locking locating ring and an integral master ejector plate with cutouts to allow installation of insert mold pillar posts. The master ejector plate is also supplied with positive aligning guide posts, bushings and grease fittings for a guided ejector system. Options include interlocking ejector rails to lock the insert mold’s ejector system to the master ejector plate. The master ejector plate can be spring loaded for returning the insert mold’s ejector system. It can also be tied to the machine’s hydraulic knockout system for stroking the insert mold’s ejector assembly. Other options include water lines in the center bar or other locations, insulation boards, runner shutoffs and hot sprue bushings. Frame spacer bars to accommodate shorter, more economical companion insert molds are available for frames designed for longer sizes. Additional retainer slots and a spacer plate in the frame’s cavity half allow the frame to accept insert molds with different thicknesses. Quick-Change Hot Runner Molding All of the advantages of the MUD Quick-Change Concept can be added to a hot runner molding system with the addition of a manifold to the H frame. Both the frame and the hot runner system remain in the molding machine. Only the insert molds are changed to produce new parts, just as in other Quick-Change applications. This means faster changeovers, lower tooling costs and greater scheduling flexibility for hot runner molding. Steel specifications: Standard frames are produced in prehard steel (285-325 Brinell) with hardened center sections. Frames are also available in prehard stainless, 420 stainless, H-13 and other grades on request. Armorclad* Number One can be specified. * “Armorclad” is a registered trademark of Armorclad, Inc. Quick-Change H frame options • Spring-loaded master ejector plates • Interlocking ejector rails • Additional height on ejector rails • Early return on ejector system • Special knockout hole locations • Runner shutoffs • Choice of runner configuration • Frame spacer bars • Insulation boards • Additional retainer slot and spacer plate • Extended loading rails • Water lines for center sections • Water lines for rails and plates • Machining for cartridge heaters • Manifold for hot runner operation • Hot sprue bushings • Armorclad plating* • Electroless nickel plating * “Armorclad” is a registered trademark of Armorclad, Inc. NOTE: Specifications subject to change without prior notice. hframe_v23 7/25/05 3:02 PM Page 4
HF5 Companion insert mold features and applications Standard style companion insert molds for H frames are available in solid or laminated construction and include three- and four-plate designs Insert mold options include machining for stripper plates, sleeve ejection, Companion return pins and pillar posts. Machining for cartridge heater holes, water lines, taper locks, rough and finished custom pockets and other special insert mold options applications is available e Solid or laminated construction Design options for insert molds include spring loading, early return, Stripper plates unscrewing mechanisms, hot runner molding and machining for cam slides Interlocking ejector plates Insert molds can be ordered with interlocking ejector plates for positive Return pins return and stroking action when used with frames having an interlocking ejector system. Pillar posts ● Sleeve ejection Steel Specifications: Companion insert molds are available in 1020, 4130 prehard, P-20 prehard and H-13. 420 stainless and other grades Machining for taper locks are available on request. Armorclad* Number One can be specified Machining for cartridge heater holes Armorclad" is a registered trademark of Armorclad, Inc Machining for water lines Finished custom pockets Machining for special applications *"Armorclad"is a registered trademark of rmorclad. Inc NOTE: Specifications subject to change without pnor notce. U.S.80o-626-6653m dme. net MASTER Canada800-387-6600 Europe32-15-215011 UNIT DE
U.S. 800-626-6653 ■ www.dme.net Canada 800-387-6600 ■ Europe 32-15-215011 HF 5 Companion insert mold features and applications Standard style companion insert molds for H frames are available in solid or laminated construction and include three- and four-plate designs. Insert mold options include machining for stripper plates, sleeve ejection, return pins and pillar posts. Machining for cartridge heater holes, water lines, taper locks, rough and finished custom pockets and other special applications is available. Design options for insert molds include spring loading, early return, unscrewing mechanisms, hot runner molding and machining for cam slides. Insert molds can be ordered with interlocking ejector plates for positive return and stroking action when used with frames having an interlocking ejector system. Steel Specifications: Companion insert molds are available in 1020, 4130 prehard, P-20 prehard and H-13. 420 stainless and other grades are available on request. Armorclad* Number One can be specified. * “Armorclad” is a registered trademark of Armorclad, Inc. Companion insert mold options • Solid or laminated construction • Stripper plates • Interlocking ejector plates • Return pins • Pillar posts • Sleeve ejection • Machining for taper locks • Machining for cartridge heater holes • Machining for water lines • Rough cut pockets • Finished custom pockets • Machining for special applications • Armorclad plating* * “Armorclad” is a registered trademark of Armorclad, Inc. NOTE: Specifications subject to change without prior notice. hframe_v23 7/25/05 3:02 PM Page 5